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The Product Safety Eras Tour at ICPHSO: Lessons from the Past, Challenges for the Future

By Cheryl A. Falvey, Rebecca Baden Chaney & Chantel Greene on February 25, 2026
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What does Taylor Swift have to do with product safety? According to the panelists who took the stage for the first plenary session at the ICPHSO Annual Meeting & Training Symposium, quite a lot. As the opening lyric reminded the room, looking backward may be the only way to look forward.

Moderated by Molly Lynyak of ASTM International and featuring Joan Lawrence of The Toy Association, Cheryl Falvey of Crowell & Moring, and Dana Baiocco of Clyde & Co., the panel walked through more than five decades of product safety history — and drew some sharp lessons for where the industry goes next.

A Journey Through Three Eras

The story of product safety in the United States begins in the 1970s — a time when, as the panelists noted, we were all relatively naive about the risks posed by everyday consumer products — and the eventual establishment of the Consumer Product Safety Commission (CPSC) in 1972. Through the 1980s, Congress amended several acts to allow the CPSC to rely on voluntary standards rather than mandatory ones — an approach grounded in the belief that industry would substantially comply.

That approach worked, until it didn’t. A series of high-profile recalls in 2007 involving pet food, infant formula, and toys with excessive lead paint exposed a critical breakdown in the global supply chain and set the stage for the next era.

The Consumer Product Safety Improvement Act of 2008 (CPSIA) marked a fundamental shift: Congress moved to mandate compliance rather than rely on voluntary standards, introducing mandatory testing and certification requirements and directing the CPSC to work with Customs and Border Protection to enforce those requirements at the ports.

Today, the industry stands at the threshold of a third era — one shaped by online marketplaces, influencer culture, artificial intelligence, and evolving questions about what effective regulation and enforcement should look like in a world that Congress could not have anticipated when it enacted the Consumer Product Safety Act.

When Voluntary Standards Meet a Global Supply Chain

A central tension the panelists discussed was whether voluntary standards can provide sufficient protection for consumers as compared to mandatory laws in a globalized supply chain. The CPSC lost sight of whether products were substantially compliant with voluntary standards, and Congress responded by mandating compliance levels for lead and phthalates, toy and durable infant product standards, and introducing testing and certification requirements to make compliance stick at the ports.

The challenge has not gone away. Today, non-compliant products are still entering the ports, and fake certifications continue to get through. A recent Toy Association study found that 89% of products sampled from various online marketplace sites failed safety testing or had issues with age-grading and warnings.

Looking ahead, the panelists were clear about where the focus needs to be: rigorous testing and certification remain foundational, and the next frontier is ensuring that certifications cannot be fraudulently replicated to facilitate unlawful entry at the ports.

The Underrated Power of Consumer Education

One of the most consistent messages from the panel was that education is not a secondary tool — it is an essential pillar of product safety that must go hand-in-hand with product regulation, and one that has been chronically underfunded and underutilized.

Historical campaigns offer compelling proof. The refrigerator safety campaign to prevent child entrapment paired a design mandate with sustained consumer outreach — and it worked. Ads were placed on the comics page of local newspapers, pamphlets were distributed, and the message was kept simple and actionable.

The children’s car seat campaign followed a similar playbook: it started with the data — road injuries among children are among the most preventable, and more than half of all car seats are not installed correctly — and built from there, using community ambassadors and sustained outreach to reach new parents at every stage of a child’s development.

The pool drain safety campaign, launched around the time of the Virginia Graeme Baker Pool and Spa Safety Act, demonstrated that education and regulation can coexist powerfully. The CPSC used grant funding to go directly into communities, partnering with Olympic swimmers Katie Ledecky and Michael Phelps to deliver a grassroots safety message about the entrapment risk — because some risks simply cannot be designed out of a product.

The e-bike conversation brought this point home for the present day: while the risk of e-bike batteries catching fire in garages is addressable through regulation of their design, the significant risk of how riders interact with other vehicles and share public spaces demands public awareness and education. CPSC cannot regulate rider behavior as much as it may want to try. Education is the answer.

Rethinking How We Measure Success

Perhaps the most thought-provoking theme of the panel was a deceptively simple question: how do we know when the system is working? The answer, the panelists offered, lies in outcomes, not outputs. The reason we revisit refrigerator regulations today is because fewer children died. That is what success looks like.

But in recent years, the CPSC has increasingly measured its success simply through recall numbers and penalty amounts, a metric the panel challenged directly. Fewer recalls may actually be a better indicator that the CPSC is doing its job, because it suggests products are safer before they ever reach consumers.

The panelists also raised a pointed question about standards development: when incidents occur, the first question should be whether the product actually complied with existing standards. If it did not, the answer is enforcement. If it did, and incidents still occurred, then the standard itself may need to be revisited.

Ultimately, the panel called for a return to first principles: the CPSC’s charge is to protect consumers from unreasonable risk of harm. The panel recommended getting back to that standard, grounded in reasonableness, genuine collaboration between industry and regulators, and data-driven decision-making.

The Takeaway

The “Product Safety Eras Tour” was more than a history lesson, it was a roadmap. The product safety community has faced moments of crisis before, adapted, and emerged stronger. The tools that worked in earlier eras, rigorous, data-driven standards, meaningful education campaigns, and honest measurement of outcomes, are the same tools that will be needed to meet the challenges of the era ahead.

For manufacturers, retailers, and regulators alike, the call to action is straightforward: do not wait for the next crisis to course-correct. Invest in compliance and consumer education now, measure success by the outcomes that actually matter, and approach the next era of product safety with the same ingenuity and collaboration that shaped the ones before it.

The tour is not over. The next era is just beginning.

Stay tuned for more from our ICPHSO Annual Meeting & Training Symposium recap series.

Photo of Cheryl A. Falvey Cheryl A. Falvey

Cheryl A. Falvey helps clients launch innovative new products while protecting their brand and reputation, avoiding and defending liability in the marketing of their products, building safety and security into their products with science-based risk assessment, and successfully navigating product safety challenges with…

Cheryl A. Falvey helps clients launch innovative new products while protecting their brand and reputation, avoiding and defending liability in the marketing of their products, building safety and security into their products with science-based risk assessment, and successfully navigating product safety challenges with rapid response.

An experienced trial lawyer, and a former general counsel of the United States Consumer Product Safety Commission (CPSC), Cheri defends class actions, unfair competition, product liability and other mass tort claims arising out of consumer, occupational, and environmental exposures. She also provides brand and consumer protection counseling services, with a focus on product safety and security, including the Internet of Things; privacy; anti-counterfeiting; and digital media. Cheri represents a wide range of clients, from emerging companies to multinational Fortune 500 conglomerates.

Cheri is widely recognized as a leader in her field. She is one of an elite group of attorneys to be ranked in Chambers USA, Band 1 for Product Liability: Regulatory. She is highly regarded for her considerable experience advising clients on regulatory issues, including risk assessments, product recalls and CPSC investigations.

She represents clients on litigation and counseling matters regarding:

  • Compliance with statutes and regulations enforced by the CPSC, FDA, NHTSA, and the FTC.
  • Handles product recalls conducted in cooperation with NHTSA, CPSC, and FDA, and defends clients in agency enforcement actions seeking civil and criminal penalties.
  • Advises manufacturers faced with the potential release of unfair and inaccurate information by the government.
  • Counsels and defends clients on the sale and marketing of consumer products on the Internet, including compliance with the Children’s Online Privacy Protection Act, the FTC’s Green Guides, and state and federal privacy laws.

Prior to joining Crowell & Moring, Cheri served as the general counsel of the CPSC. In that capacity, she oversaw all federal court litigation, including civil and criminal cases referred by the Commission to the Department of Justice. Her tenure at the CPSC included advising the agency on the implementation of the Consumer Product Safety Improvement Act, a sweeping change to its statutes that had an impact across diverse industry sectors.

Cheri serves as Vice -chair of the American Bar Association’s Consumer Products Regulation Committee, Administrative Law & Regulatory Practice Section. She was named to the National Law Journal’s 2014 list of Governance, Risk & Compliance Trailblazers & Pioneers. Prior to joining the CPSC, Cheri had over 20 years of private practice experience as a partner with another international law firm where she chaired the firm’s D.C. litigation practice. Cheri is also a former member of Crowell & Moring’s Management Board.

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Photo of Rebecca Baden Chaney Rebecca Baden Chaney

Rebecca Baden Chaney is a partner in the firm’s Washington, D.C. office and is co-chair of the firm’s Transportation Practice. Transportation, micromobility, consumer, and other product manufacturers lean on Rebecca Chaney’s keen understanding of the transportation and consumer product industries and the legal…

Rebecca Baden Chaney is a partner in the firm’s Washington, D.C. office and is co-chair of the firm’s Transportation Practice. Transportation, micromobility, consumer, and other product manufacturers lean on Rebecca Chaney’s keen understanding of the transportation and consumer product industries and the legal landscape to advance their businesses. Rebecca applies her commercial-focused product risk lens to represent product manufacturers facing litigation, commercial, and regulatory challenges.

Rebecca is an industry-recognized force in litigating complex product-related warranty, defect, indemnity and contractual commercial disputes, and consumer litigation, including in class actions and mass tort proceedings. She counsels her commercial clients on product disputes, risk mitigation, and crisis management matters. Rebecca additionally defends clients against defamation claims. Clients appreciate Rebecca’s close coordination with them, her proactive approach, and her critical and creative thinking about each stage in a litigation or matter.

Rebecca’s approach embraces product liability risk management across the life cycle of product commercialization, from pre- to post-launch to aftermarket. This includes advice on product labeling, as well as National Highway Traffic Safety Administration and Consumer Product Safety Commission regulatory compliance, recall, and enforcement issues.

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Photo of Chantel Greene Chantel Greene

Chantel Greene’s practice focuses on product liability and safety issues arising out of consumer and occupational exposures.

Chantel counsels clients on product disputes, risk mitigation, and crisis management matters. She also advises clients on regulatory and enforcement issues before the U.S. Consumer Product

…

Chantel Greene’s practice focuses on product liability and safety issues arising out of consumer and occupational exposures.

Chantel counsels clients on product disputes, risk mitigation, and crisis management matters. She also advises clients on regulatory and enforcement issues before the U.S. Consumer Product Safety Commission (CPSC), including compliance with product safety regulations and standards, reporting obligations, product recalls, and CPSC investigations and penalties. In this arena, her clients include distributors, manufacturers, brick-and-mortar retailers, online retailers, and online marketplaces.

Chantel also serves on the National Coordinating Counsel team for a Fortune 500 chemical company in connection with the company’s premises liability and product liability litigation. In this role, Chantel assists in managing a nationwide docket by working with local counsel to develop defense themes, preparing expert witnesses for deposition and trial, and providing strategic advice on individual cases. She has deep experience with every stage of litigation, from pre-suit investigations, through discovery, to trial.

Prior to joining Crowell & Moring, Chantel worked for Florida’s largest full-service civil litigation firm. Her practice encompassed commercial litigation, professional malpractice, products liability, and regulatory investigations and examinations.

In 2023, Chantel was named one of the Best Lawyers: Ones to Watch in America in the areas of Mass Tort Litigation / Class Actions and Personal Injury Litigation.

Chantel is an active mentor through Crowell & Moring’s partnership with the Leadership Council on Legal Diversity. She also mentors through College Bound, a Washington, D.C. non-profit organization that pairs mentors with Washington, D.C. students in grades 8-12 to help prepare them for college.

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  • Posted in:
    Administrative and Regulatory
  • Blog:
    Retail & Consumer Products Law Observer
  • Organization:
    Crowell & Moring LLP
  • Article: View Original Source

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